The role of 5083 aluminum plate as a vehicle window lifter material in lightweight

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Automotive lightweighting is a relatively hot topic at present, these days many car manufacturers are in automobile lightweight design, we all know that aluminum alloy materials in automobile lightweight played a large role, of which 5083 aluminum plate as a Windows nt automobile material also plays a role, the next 5083 aluminum manufacturer will give you the concrete introduce.

In a car with four levelers, realize the lightweight has a great significance for the vehicle lightweighting, riser system mainly has guide part, casing, a slide block, a wire rope parts, materials used for automotive lightweighting previously did not help, but with the development of new materials, the current 5083 aluminum plate can also be used in car levelers.

At present, many new elevator structures are adopted, which design the shaft pin and screw as one. In this way, most of the load of glass lifting and lifting is directly applied to the door plate through pulley and shaft pin, and the load of guide itself is greatly reduced, thus reducing the strength requirement of guide material and the thickness of guide material.Achieve the goal of lightweight by reducing the number of parts and the thickness of materials.With the same door load, through force transformation, the stress intensity of the guide itself decreases, not exceeding the strength range of aluminum alloy material.

Look from the force analysis, a new design meet the requirements of the automotive lightweighting, but when the guide rail material change into 5083 aluminum plate, the traditional process of pressure riveting connection will be problems of abnormal pressure riveting, bonding strength of shaft pin and guide to meet the requirements, the need to reduce the height and width of the check twitch, reducing pressure after the volume change, check twitch height need to reduce to 0.3 from 0.5 to 0.65 mm to 0.45 mm.

When the guide rail material is changed to 5083 aluminum plate, the yield strength of the material is reduced by more than 50%, which is prone to the problems of insufficient pressure riveting strength and deformation of the pressure riveting surface. In order to reduce the release torque after the stop reinforcement, a check groove is added to the shaft pin screw root in the design.

Using the above design method, shaft pin and screw design into a body, reducing the weight of 3G, a car four doors used a total of 12, can reduce 36G, in addition to using 5083 aluminum plate material can reduce about 720G, which can be seen to reduce the number of parts and the application of 5083 aluminum plate material, for automotive lightweight is still a great help.

The above is about the role of 5083 aluminum plate as a vehicle window lifter material in lightweight. If you want to know more about 5083 aluminum plate, please contact us.

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